· i ) g + dH. f g. (3) where PT is the total pressure at a certain height, Pa; H is the height of a liquid surface, cm; ρi is the particle density; ρf is the fluid density, g/cm3; and g is the acceleration of gravity, m/s2. The dissipative pressure gradient in this equation can be expressed as: dP = ( − . dH.
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Gravity separation of ultra-fine iron ore in the REFLUX™ Classifier
The REFLUX™ Classifier is a recently developed water-based gravity separation technology that is already being used worldwide to beneficiate particles above 0.100 mm in size. This paper reports tests performed on an ultra-fine iron ore with nominal top size of 0.106 mm, but with 59 wt-% being below 0.038 mm in size. The REFLUX™ Classifier consists of a
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· A laboratory-scale REFLUX™ Concentrating Classifier was operated in continuous mode to beneficiate a sub 0.100 mm tantalum ore with a head grade of 0.56 wt.% Ta. The unit incorporated a lower section with a reduced diameter to accommodate a low yield. At a yield to underflow product of 4.0 wt.%, a product grade of 13.3 wt.% was
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Beneficiation of High-Density Tantalum Ore in the REFLUX
Minerals 2024, 14, 197 3 of 33 2. Materials and Methods A tantalum ore sample was beneficiated in a continuous laboratory REFLUX Con-centrating Classifier (RCC ) (FLSmidth, Gauteng, South Africa), and feed, product and
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· This paper examines the influence of slimes on the recovery of high-grade iron ore fines across a size range of 0–0.3 mm using the REFLUX™ Classifier. Experiments were performed using closely spaced inclined plates (3 mm apart and 1000 mm long) over a range of solids throughputs of 3.5–28 t/ (m 2 h).
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· The Reflux Classifier is an innovative device offering advantages in both particle size classification and gravity separation. The system is a combination of a conventional fluidised bed and sets of parallel inclined plates as used to achieve a high throughput in a lamella settler. A reflux action develops as a result of fluidised particles
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· The REFLUX Classifier is a gravity separation device that consists of a system of inclined channels located above a fluidized bed. Here we report for the first time the results obtained processing a minerals sands feed using narrow 6 mm channels that promote a laminar-shear separation mechanism that enhances the separation based on
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The Lamella High Shear Rate REFLUX™ Classifier-SciELO
This paper covers the commercial development of gravity separation of fine particles using a Lamella High Shear Rate REFLUX ™ Classifier (REFLUX ™ Classifier), focusing primarily on coal applications. The REFLUX ™ Classifier is a fluidized bed device that incorporates a system of closely spaced parallel inclined channels located above the
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Exploring iron ore fines beneficiation in a South African Context
Exploring iron ore fines beneficiation in a South African Context. Globally the major iron ore producers are Vale, Rio Tinto, BHP Billiton and Fortescue Metals. The prevailing low commodity prices ensure that only the largest and lowest cost producers survive and thus mines in China, Canada and South Africa are buckling under the pressure.
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Gravity separation of fine itabirite iron ore using the Reflux
High grade iron ore resources are becoming depleted in Brazil, with relatively low-grade ores requiring more intensive concentration to achieve a premium product. Accordingly, a typical industrial itabirite concentration circuit includes desliming in hydrocyclones and concentration via reverse flotation, product thickening and filtration, with the slimes sent
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· Semantic Scholar extracted view of "Gravity separation of fine itabirite iron ore using the Reflux Classifier – Part I – Investigation of continuous steady state separations across a wide range of parameters" by A. F. Rodrigues et al. DOI: 10.1016/j.mineng.2023.108187
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REFLUX™ Classifier-FLSmidth
High-capacity, compact design accommodates any plant layout. Advancements in channel spacing and width, along with the ability to operate using minimal power and water, mean
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· The REFLUX Classifier is a recently developed water-based gravity separation technology that is already being used worldwide to beneficiate particles above 0.100 mm in size. Donskoi, E., Suthers, S. P., Campbell, J. J., and Raynlyn, T. 2008. Modelling and
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REFLUX™ Concentrating Classifier | FLSmidth
Key Benefits. Enhanced product grade. Higher recovery of low-grade ores and tailings. Occupies less space than traditional equipment. More cost-effective than other separation options. Simple to set up and operate.
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Gravity separation of fine itabirite iron ore using the Reflux
1 Gravity separation of fine itabirite iron ore using the Reflux Classifier – Part II – Establishing the underpinning partition surface Armando F. da V. Rodrigues1,2, Homero Delboni Junior2, James Zhou3, Kevin P. Galvin*3 1 Department of Mineral Processing, Iron Ore, Vale S.A., Brazil
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Gastroesophageal reflux disease-
. Gastroesophageal reflux disease. Gastroesophageal reflux disease (GERD) is a common condition characterized by tissue damage from or symptoms associated with the abnormal reflux of gastric contents into the esophagus (1).
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· For the entire feed, grades of 66.1 wt per cent FeT with Fe recoveries of 80 per cent were achieved in a single-stage separation. Within the 0.020-0.038 mm size fraction, grades of 68.8 per cent were achieved with iron recoveries of 94.7 per cent. Excellent recoveries of up to 57.0 per cent were achieved for the -0.020 mm size fraction.
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Iron Ore 2021-AusIMM
The 2021 Iron Ore Conference was the ninth in the very successful international Iron Ore Conference series jointly hosted by AusIMM and CSIRO. These conferences are held every two years and cover the latest technological developments in the world’s iron ore
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REFLUX versus hydraulic classifier – a comparative analysis for
This article presents the pilot plant results in terms of recovery, selectivity and stability for both the Reflux classifier and the hydraulic classifier operated in a scavenger-cleaner stage at the Bloom Lake iron ore concentrator. Quebec Iron Ore (QIO), a subsidiary of Champion Iron Limited (Champion), completed the restart of the Bloom Lake
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· This work assessed the potential of a single stage Reflux Classifier to upgrade itabirite iron ore to high grade at satisfactory recovery. Part I reported on the detailed findings of the experimental program and the physical transport of the particles through the system. A key purpose of the present paper was to deduce the underlying
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· The REFLUX™ Classifier is a recently developed water-based gravity separation technology that is already being used worldwide to beneficiate particles above 0.100 mm in size. This paper reports
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· Request PDF | FINE IRON PARTICLE RECOVERY USING THE REFLUX CLASSIFIER: ASSESSMENT OF THE TECHNOLOGY AT PILOT AND LAB-SCALE | In the iron ore industry, fine particles recovery is an important
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Laureate Professor Kevin Galvin-The University of Newcastle,
For Professor Galvin, who is Director of the University of Newcastle's Centre for Critical Minerals and Urban Mining, and the ARC Industrial Transformation Research Hub for Advanced Technologies for Australian Iron Ore, it confirms his reputation as an internationally acclaimed chemical engineer. The Reflux Classifier was developed by
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The Lamella High Shear Rate REFLUX™ Classifier-SAIMM
The Lamella High Shear Rate REFLUX Classifier At high bed concentrations in the reflux zone, this reject suspension provides an autogenous dense medium, allowing the separation to proceed largely on the basis of density. WWhen the density of the fluidized
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· For cyclones, a finer separation size requires ever smaller diameter units, and hence more of them for a given total flowrate. The REFLUX™ Classifier, shown in Fig. 1, is a gravity separation device that combines a set of inclined channels with a vertical fluidised bed. This combination provides both a gravity separation and deslime of the feed.
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· This study focuses on the factors influencing the particle separation through the optimization of different experimental conditions. A satisfactory 10 um classification efficiency of 67.89% could
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· Experiments were conducted on SAG, VPHGMS and Reflux Classifier. • The experiments showed the potential for achieving a product with Fe grade of 67% • The new circuit would eliminate crushing, desliming, flotation and thickening. •
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· The Reflux Classifier (RC) is an innovative device offering advantages both in separating particles according to size and density, and in solid–liquid separations. The system combines a conventional rectilinear fluidized bed with sets of parallel inclined plates. Our previous work shows that the inclined plates within the fluidized bed
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Gravity separation of fine itabirite iron ore using the Reflux
This work assessed the potential of a single stage Reflux Classifier to upgrade itabirite iron ore to high grade at satisfactory recovery. Part I reported on the detailed findings of the experimental program and the physical transport of the particles through the system. A
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The use of a Reflux Classifier for iron ores: Assessment of fine
In the iron ore industry, the recovery of fine particles is an important concern in terms of process performance and production costs and perennial efforts are devoted to increase the efficiency in handling these fines. The Reflux Classifier (RC) is a relatively new technology that is mainly used in the coal and minerals industries. The operating principle of this
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